Tin single-head 2P parallel wires fully automatically with the Fully Automatic 2P Parallel Wire Single-Head Dip Tinning Machine. This machine automates tinning of single-head 2P parallel wires, providing corrosion protection and improved solderability. Ideal for single-head 2P parallel wire termination and full automation. Experience total automation for single-head 2P parallel wire dip tinning!
This Fully Automatic 2P Parallel Wire Single Head Dipping Tin Through Shell Terminal Machine, also known as a Wire Insert Plastic Plug Machine or Parallel Wire Insert Shell Plug Machine, is a highly efficient and versatile solution for processing 2P parallel wires and electronic wires. This machine automates the entire process of single-head tinning/crimping and shell-through processing, effectively inserting the wire into a plastic plug.
Suitable for various terminals including 1.25 terminal, 2.0 terminal, and 2.5 terminal, this machine can handle cutting wire lengths from 25mm to 450mm. Its key functions include automatic feeding, cutting, stripping (peeling), tin dipping, hitting the end, and wearing the shell (inserting the plug).
This single-head rubber shell machine is specifically designed for processing 2P parallel wires and can simultaneously handle two electronic wires for single-end tinning, crimping, and shell-through processing, even if the electronic wires have different lengths.
The cutting and stripping mechanism employs a highly stable and reliable structure, significantly enhancing the precision and stability of the machine's cutting and peeling operations.
For enhanced quality control, the terminal crimping section can be equipped with an optional pressure monitoring system, CCD monitoring system, and CPK value system.
The pulling force of the rubber shell can be set according to the wire size, and the machine can automatically classify, count, and place both good and defective products.
The rubber casing machine adopts a modular structure, allowing for easy changeover between different rubber casings by simply replacing the vibrating plate, track, and die.
The advanced control mechanism features parameterized control via a user-friendly man-machine interface and can generate a terminal pull-out force curve analysis report. Equipped with an ultra-high-definition vision system, the machine provides real-time image display, comparison, and analysis of the products. It will automatically issue an alarm for bad crimps and filter out defective products, significantly saving labor costs, guaranteeing product quality, and improving production efficiency.
Key Features and Advantages:
Fully Automatic Processing: Automates feeding, cutting, stripping, tin dipping, hitting the end, and plastic plug insertion.
Specifically Designed for 2P Parallel Wire: Optimizes processing for this common wire configuration.
Handles Two Electronic Wires Simultaneously: Processes two wires in parallel even with different lengths.
Versatile Terminal Compatibility: Suitable for 1.25, 2.0, 2.5 terminals, and more.
Adjustable Cutting Length: Processes wires from 25mm to 450mm.
Stable and Reliable Cutting/Stripping: Ensures high precision and consistency.
Optional Quality Control Systems: Supports pressure monitoring, CCD monitoring, and CPK value system for crimping.
Adjustable Rubber Shell Pulling Force: Can be set according to wire size.
Automatic Product Classification & Counting: Separates and counts good and defective products.
Modular Structure: Enables quick and easy changeover for different rubber casings.
User-Friendly Man-Machine Interface: Offers parameterized control for easy operation.
Terminal Pull-Out Force Curve Analysis: Provides valuable data for quality assurance.
Ultra-High-Definition Vision System: Real-time image display, comparison, and analysis for defect detection.
Automatic Defective Product Filtering: Ensures only high-quality products are output.
Significant Labor Cost Savings: Reduces the need for manual operation and inspection.
Guaranteed Product Quality: Advanced features ensure consistent and reliable results.
Improved Production Efficiency: Automates the entire process for faster throughput.
Detailed Functionality:
This fully automatic machine begins by feeding the 2P parallel wires or two individual electronic wires. It then precisely cuts them to the desired length and strips the insulation from one end. The stripped end is then automatically dipped in tin to prepare it for connection. The machine then performs an "end hitting" process (likely a pre-crimping or shaping step) before automatically inserting the tinned/crimped wire end into the plastic plug or shell. The advanced control system monitors each step of the process, and the optional vision system provides real-time inspection to identify and reject any defective products. The modular design allows for quick changes when processing different types of parallel wires or plastic plugs.
Applications:
This machine is ideal for high-volume production of wire harnesses and cable assemblies used in various industries, including:
Consumer electronics
Automotive industry
Appliance manufacturing
Lighting systems
And any other application requiring processed parallel wires with tinned/crimped ends inserted into plastic plugs.
Why Choose This Fully Automatic Parallel Wire Processing Machine?
This machine offers a comprehensive and highly efficient solution for processing 2P parallel wires and electronic wires. Its full automation, versatile terminal compatibility, advanced quality control features, and user-friendly interface make it an invaluable asset for manufacturers looking to increase productivity, improve quality, and reduce labor costs. The integrated vision system and automatic defect filtering ensure consistently high-quality output.
Technical Specifications:
Suitable for: 2P parallel wire, electronic wire single head tinning/crimping, and shell-through processing (wire insert plastic plug)
Suitable Terminals: 1.25 terminal, 2.0 terminal, 2.5 terminal, etc.
Cutting Wire Length: 25mm-450mm
Functions: Automatic feeding, cutting, stripping(Peeling), Tin dipping, Hit the end, wearing shell(Insert plug)
Wire Processing: Single-end tinning of two electronic wires in parallel (even with different lengths), crimping, and shell through processing.
Cutting & Stripping Mechanism: Stable and reliable structure for high precision.
Optional Quality Control: Pressure monitoring system, CCD monitoring system, CPK value system for terminal crimping.
Rubber Shell Pulling Force: Adjustable with automatic classification and counting of good/bad products.
Structure: Modular structure for easy rubber casing changeover.
Control Mechanism: Parameterized control via man-machine interface, terminal pull-out force curve analysis report.
Optimize your parallel wire processing with this advanced and fully automatic machine. Contact us today to learn more and request a personalized quote. Please provide details about your specific wire, terminal, and plastic plug requirements for a tailored solution.
