Power Cord Cable Harness Tester WPM-8683

WPM-8683 Power Cord Cable Harness Tester | Wiring Harness Test Machine | Comprehensive Power Cord Plug Cable Testing

Introduction:

Ensure the safety and compliance of your power cords and cable harnesses with the WPM-8683 Power Cord Cable Harness Tester. This advanced Wiring Harness Test Machine is specifically engineered for rigorous testing of power cords, plug cables, and wiring harnesses, guaranteeing adherence to international safety standards. Designed to meet and exceed requirements from UL, VDE, CSA, SAA, T-MARK, KS, IRAM, CCC, and more, the WPM-8683 is your ultimate solution for verifying the integrity and reliability of your power cord products. Whether you are testing single-end, double-end, or three-end power supply cords, this Wiring Harness Connection Testing Machine provides automated, comprehensive testing to safeguard your production and meet global regulatory demands.

Key Features and Benefits:

• Compliance with International Standards: Designed to meet stringent standards including UL, VDE, CSA, SAA, T-MARK, KS, IRAM, and CCC, ensuring your products are compliant for global markets.

• Versatile Power Cord Testing: Capable of testing single-end, double-end, and three-end power supply cords, offering broad application coverage.

• Automated Comprehensive Testing Suite: Performs automatic and continuous testing for Continuity (COND), Insulation Resistance, Leakage Current, Line-to-line Hi-pot (internal HV), Leaking copper (external HV), and Relative Length, covering all critical safety and performance parameters.

• Automated Defect Handling: Automatically identifies and handles defective products. Qualified products can be ejected and marked, while defective products are automatically cut, alarmed with audio and visual signals, and locked for segregation.

• PC Communication and Upgradeability: Equipped with RS 232 interfaces for seamless communication with a PC, facilitating data logging, remote control, and easy software upgrades for future needs.

• Customizable Solutions: Offers personalized customization options to cater to specific testing requirements and unique production line integrations.

• Polarity and Connection Fault Detection: Detects polarity issues including break overs, short circuits, open circuits, and dislocations, ensuring correct wiring configuration.

• Adjustable Leakage Current Settings: Offers selectable Leakage Current Setting Ranges (0.5, 1.0, 2.0, 3.0, 5.0, 10mA) for precise testing based on product specifications and standards.

• Dual High-Voltage Output (Internal & External): Features both Internal and External High-Voltage Outputs adjustable from 0-5KV (500VA), providing flexibility for various Hi-pot testing scenarios.

• Precise Insulation Resistance Testing: Offers selectable Insulation Resistance Ranges (2, 7, 20, 50, 100, 200 MΩ) with 0.5 level resolution, ensuring accurate insulation quality assessment.

• Adjustable Voltage Withstand Time: Allows setting Voltage Withstand Time ranging from 0.1 to 99.9 seconds, accommodating different test duration requirements.

• Rapid Testing Cycle: Achieves a minimum item measuring time of just 0.3 seconds, maximizing throughput and efficiency in high-volume production environments.

• High Wire Sensitivity: Boasts a wire sensitivity of >10pF, ensuring detection of even subtle wiring issues.

• Clear OK/NG Product Indication: Provides clear visual and auditory feedback. OK products are indicated with automatic printing, ejection, counting, and an indicator light. NG products trigger automatic locking, counting, indicator light, and a buzzer alarm.

• Comprehensive Safety Safeguards: Equipped with safeguards against electric leakage, short circuits, and overheating, ensuring operator safety and protecting the equipment during operation.

Detailed Features and Specifications (Expanding on Key Points):

The WPM-8683 Power Cord Plug Cable Tester is designed for rigorous and automated testing of power cords and wiring harnesses. Its core function is to ensure that power cords meet stringent international safety and performance standards. The tester is pre-programmed to conduct a sequence of critical tests including Continuity (COND), Insulation Resistance, Leakage Current, High Potential (Hi-pot) tests both internally and externally (Line-to-line and Leaking copper), and Relative Length verification.

The automated testing process significantly enhances production efficiency and reduces human error. The system automatically identifies pass/fail criteria based on pre-set parameters and actively manages product flow. Successfully tested cords can be automatically marked and ejected, streamlining the production line. Conversely, failed cords are automatically cut to prevent them from entering the supply chain, and a clear alarm system with both visual and audible cues alerts operators to the defective product.

The WPM-8683 offers a high degree of customization. With RS 232 interfaces, the tester can be easily integrated into data management systems, allowing for real-time monitoring and data logging. Furthermore, the software and functionality can be personalized to accommodate specific testing protocols and unique product requirements.

The tester's robust design incorporates multiple safety features. Built-in safeguards protect against electric leakage, short circuits, and overheating, ensuring operator safety and the longevity of the equipment even under heavy usage in demanding production environments.

Technical Specifications Table:

Applications:

The WPM-8683 Power Cord Cable Harness Tester is essential for quality control in various industries, including:

• Power Cord Manufacturing: Ensuring all power cords meet strict safety and performance standards before distribution.

• Appliance Manufacturing: Testing power cords integrated into appliances to guarantee consumer safety.

• Electronics Manufacturing: Verifying power cables for computers, peripherals, and other electronic devices.

• Electrical Component Suppliers: Providing certified and reliable power cords and cable assemblies to OEM manufacturers.

• Quality Assurance Laboratories: Performing comprehensive testing and certification of power cords and related products.

• Cable Harness Production: Testing power wiring harnesses for various industrial and commercial applications.

Conclusion (Call to Action - Implicit):

Invest in the WPM-8683 Power Cord Cable Harness Tester to guarantee the safety, compliance, and reliability of your power cords and wiring harnesses. Experience the benefits of automated, comprehensive testing, enhanced production efficiency, and adherence to international standards. Contact us today to learn more about how the WPM-8683 can optimize your quality control process and ensure your products meet the highest global benchmarks.