Crimp Cross-Section Analysis System WPM-SE4

Fully Automatic Terminal Cross-Section Analyzer | Wire Harness Crimp Analysis System for Precision Quality Control

Introduction (Engaging and Keyword-Rich):

Elevate your wire harness quality control to unprecedented levels with the WPM-SE4 Fully Automatic Terminal Cross-Section Analyzer. This cutting-edge system is meticulously engineered for the precise detection and analysis of wire harness crimp cross-sections, ensuring the highest standards of quality and reliability in your production line. Designed specifically for the demanding needs of the wire harness industry, the WPM-SE4 is more than just a cross-section analysis system; it's a comprehensive solution integrating advanced technology for rapid, accurate, and user-friendly terminal evaluation. Whether you're seeking a robust portable harness cross-section analyzer for versatile deployment or a high-throughput cross-sectional image processing machine for demanding production environments, the WPM-SE4 delivers unparalleled performance as a dedicated wire cross-section analyzer.

Key Features and Benefits:

• Fully Automated Precision Analysis: Experience seamless, fully automatic operation for cutting, grinding, and analysis of terminal cross-sections, minimizing human intervention and maximizing accuracy.

• Integrated Cutting and Grinding System (Patented Technology): Our latest patented technology combines cutting and grinding into a single, swift operation, guaranteeing exceptional terminal flatness, crucial for precise image analysis.

• Rapid Inspection Cycle: Complete the entire processing and analysis of a single terminal in just 3 minutes. The WPM-SE4 dramatically accelerates your quality inspection process, boosting throughput and efficiency.

• User-Friendly Operation: Designed for simplicity and speed, the system is incredibly easy to operate, minimizing training time and maximizing operator productivity.

• High-Definition Japanese Image Acquisition: Equipped with a state-of-the-art, high-definition Japanese industrial video system (5 million pixels), ensuring crystal-clear image capture for accurate and reliable measurement analysis.

• Japanese Imported Optical System: Featuring a premium, Japan-imported segmented zoom optical system, providing exceptional image quality and clarity across a wide magnification range.

• Wide Application Range: Versatile enough to handle a broad spectrum of wire sizes, from 0.01mm² to 50mm², accommodating diverse wire harness applications.

• Robust and Durable Components: Built with high-quality components including a German motor, Japanese Panasonic servo motors for X and Y-axis control, and a Japanese Mitsubishi PLC controller, ensuring long-lasting reliability and precision.

• Comprehensive Analysis Software: Includes professional terminal section analysis software, complete with an encryption lock and CD, offering in-depth measurement, analysis, and reporting capabilities.

• Complete Inspection System: The WPM-SE4 is a complete turnkey solution, incorporating cutting and grinding, optical sampling, corrosion cleaning, image acquisition, measurement, and analysis – all in one integrated system.

• Premium Blade and Abrasives: Utilizes a Germany-imported, delicate and durable cutting blade (Dia.110X0.5mm) and 1200# abrasive sandpaper for optimal surface preparation.

• Precise Measurement and Calibration: Includes a special-grade high-precision reference ruler (0.01/10mm) ensuring accurate measurements and system calibration.

• Efficient Terminal Corrosion Cleaning: Features a rapid liquid cleaning process (completed in 5 seconds) for effective terminal corrosion removal, enhancing image quality and analysis accuracy.

• Adjustable LED Lighting: Equipped with an all-white adjustable LED lighting device to optimize illumination for clear and consistent image acquisition.

• Compact and Benchtop Design: With dimensions of W500XD350XH350, the WPM-SE4 is designed to be compact and easily integrated into laboratory or production environments.

Detailed Features and Specifications (Expanding on Key Points):

The WPM-SE4 Terminal Cross-Section Analyzer is engineered for unparalleled performance and ease of use. At its core is the integrated cutting and grinding equipment, a fully automatic precision system that prepares terminal cross-sections with exceptional flatness in a single step. This innovative, patented process is driven by a powerful German motor and utilizes Japanese Panasonic servo motors for precise X and Y-axis stroke control. The entire system is managed by a reliable Japanese Mitsubishi PLC controller, ensuring smooth and consistent operation.

Image Acquisition and Analysis:

At the heart of the analysis system is the Japan-imported segmented zoom optical system, delivering total video magnification from 30-312X. Combined with the Japanese industrial HD video system (5 million pixels), the WPM-SE4 captures incredibly detailed images of terminal cross-sections. This high-resolution imaging is critical for the accurate measurement and analysis performed by the included professional terminal section analysis software. This software, provided with an encryption lock and CD for security, offers a comprehensive suite of tools for measuring critical parameters, analyzing crimp quality, and generating detailed reports.

Component Quality and Durability:

The WPM-SE4 is built to last. The Germany-imported cutting blade (Dia.110X0.5mm) is renowned for its delicate yet durable performance, ensuring clean and precise cuts. Paired with 1200# abrasive sandpaper, the system consistently produces optimally prepared surfaces for analysis. The included standard fixture accommodates a wide wire range (0.01-50mm²), and the special-grade high-precision reference ruler (0.01/10mm) allows for meticulous system calibration and measurement verification.

Operational Efficiency and User Experience:

The WPM-SE4 is designed for maximum efficiency and ease of use. The rapid 3-minute analysis cycle significantly reduces inspection bottlenecks, allowing for faster throughput in quality control processes. The user-friendly operation minimizes training requirements, enabling operators to quickly and effectively utilize the system. The terminal corrosion liquid cleaning (5S completed) step ensures that terminals are optimally prepared for imaging, further enhancing the accuracy and reliability of the analysis. The all-white adjustable LED lighting device provides consistent and adjustable illumination, ensuring optimal image quality regardless of ambient lighting conditions.

Technical Specifications Table:

Applications:

The WPM-SE4 Fully Automatic Terminal Cross-Section Analyzer is ideal for a wide range of applications within the wire harness and related industries, including:

• Automotive Wire Harness Manufacturing: Ensuring the reliability of critical automotive electrical connections.

• Aerospace Wire Harness Assembly: Meeting the stringent quality demands of the aerospace industry.

• Electronics Manufacturing: Verifying the integrity of wire terminations in electronic devices.

• Quality Control Laboratories: Providing a comprehensive solution for terminal cross-section analysis and quality assurance testing.

• Wire Harness Suppliers: Demonstrating product quality and meeting customer specifications.

• Research and Development: Analyzing and optimizing wire crimping processes.

Conclusion (Call to Action - Implicit):

Invest in the WPM-SE4 Fully Automatic Terminal Cross-Section Analyzer and transform your wire harness quality control process. Experience the benefits of rapid, precise, and user-friendly terminal analysis, ensuring the highest standards of quality and reliability for your products. Contact us today to learn more about how the WPM-SE4 can optimize your production and safeguard your reputation for excellence.