Double Row Housing Wire Color Insertion Sequence Test Machine WPM-8AB

Intelligent Double Row Wire Sequence Test Machine | Housing Wire Harness Color & Continuity Inspection System

Introduction:

Elevate your wire harness quality control with the Double Row Housing Wires Sequence Test Machine. This highly adaptable and intelligent system is designed for comprehensive testing of double-row wire harnesses, ensuring accurate wire sequencing, continuity, and optional dot printing. This versatile machine is more than just a Double Row Wires Sequence Test Machine; it's a complete solution for Double Row Wires Sequence Inspection, providing unparalleled flexibility and precision in your wire harness assembly process. Whether you need to verify wire order, check for continuity, or implement dot printing for traceability, this Double Row Housing Wire Sequence Test Machine is the ideal tool to guarantee the integrity and quality of your wire harness products.

Key Features and Benefits:

• Flexible and Versatile Testing Configurations:

  • 3-in-1 Testing Capability: Set up for "wire sequence + continuity (insulation optional) + dot print (optional)" testing in a single operation.

  • 2-in-1 Testing Capability: Configure for "wire sequence color + continuity" testing for streamlined inspection.

  • Dedicated Wire Sequence Color Testing: Utilize the machine solely for precise "wire sequence color testing" when needed.

  • Wire Sequence Color with Point Search: Combine "wire sequence color testing" with "point search" for enhanced verification.

  • 8-AB Double-Row Design: Specifically designed for testing core wire sorting in connectors like HDM1, TYPE-C, and USB, crucial for modern electronics.

  • Optional 3-in-1 for Special Products: Customize for "wire sequence + terminal not in place + continuity" testing, ideal for composite products like electronic components.

  • Customizable Test Sequences: Set "single selection, multiple selection custom test sequence" for wire sequence and conduction, tailoring tests to specific product needs.

• Highly Intelligent and User-Friendly Operation:

  • Intuitive Human-Machine Interface: Easy to set up, learn, and operate, with user-friendly controls and clear displays. Remote debugging guidance available for customer support.

  • Intelligent Color and Orientation Identification: Automatically identifies the same wire color and front/back sides during debugging. Housing can be placed in any orientation during testing, simplifying operation.

  • Editable Files & Test Parameter Management: Create and save editable files with test parameters for quick recall and consistent testing.

  • Automatic PASS/NG Determination: Automatically determines test results as PASS or NG (Fail), eliminating subjective operator judgment.

  • Automatic Machine Lock on NG: Immediately locks the machine when an NG (Fail) result is detected, preventing defective products from proceeding further.

  • Effective Wire Body Print Filtering: Intelligently filters out printing on the wire body, ensuring accurate color detection.

  • In-Place Insertion Detection: Effectively detects the in-place insertion of terminals, especially crucial for specialized products.

  • Comprehensive Test Result Display: Test results are clearly displayed on the screen, indicated by lights, and announced via voice prompts for immediate feedback.

  • Data Storage and Export: Test data can be stored and easily exported for access, analysis, and quality tracking purposes.

  • Advanced Conduction Testing: Conduction testing capable of detecting 64-point open circuits, dislocation, instantaneous disconnections, and point detection.

  • Programmable Good Product Quantity Counter: Set the desired quantity of good products, and the machine will automatically alarm when the target is reached, streamlining batch production and saving manual counting.

• Diversified Test Products and Wide Application Range:

  • Broad Product Testing Range: Tests single-ended, double-ended, double-row hole, multi-ended, and multi-segment non-sequential wiring harness products.

  • Handles Various Wire Types: Compatible with single wire, flat wire, shielded wire, silicone wire, CABLE, and other common wire types.

  • Tests Composite Products: Capable of testing PCB boards, USB, HDM1, TYPE-C connectors, patch cords, and other complex assemblies.

  • Optional Appearance Defect Detection: Can be adapted for appearance defect detection of electronic products, such as PCB solder joint inspection.

  • Wide Industry Applications: Extensively used for testing wire and cable combination products in consumer electronics, automotive, medical, communications, machinery and equipment, new energy, and many other industries.

Detailed Features and Specifications (Expanding on Key Points):

The Double Row Wire Harness Color and Continuity Tester is designed for maximum flexibility and intelligent operation. Its core strength lies in its ability to be configured for various testing needs, from simple wire sequence verification to comprehensive 3-in-1 inspections. The intuitive human-machine interface simplifies setup and operation, making it accessible to operators of all skill levels.

The machine’s intelligent features significantly enhance testing accuracy and efficiency. Automatic color and orientation identification eliminates manual adjustments and reduces errors. The editable file system allows for quick setup and consistent testing across different product types. Automatic PASS/NG determination and machine locking prevent defective products from moving further in the production process, saving time and resources.

The versatile testing capabilities of this machine make it suitable for a wide array of wire harness products. From basic single-row to complex double-row configurations, and from simple continuity checks to detailed wire sequence color verification, this tester provides a comprehensive solution for wire harness quality control. Its ability to test composite products and offer optional appearance defect detection further expands its applications beyond basic wire harness testing.

Technical Specifications Table:

Applications:

The Double Row Housing Wires Sequence Test Machine is crucial for quality assurance across numerous industries:

• Automotive Wire Harness Testing: Ensuring the accuracy and reliability of complex automotive wiring systems.

• Consumer Electronics Manufacturing: Verifying wire sequences in cables and harnesses for appliances, computers, and peripherals.

• Medical Device Wire Harness Inspection: Meeting stringent quality standards for medical equipment wiring.

• Communications Equipment Assembly: Testing cable assemblies for networking, telecommunications, and data transmission systems.

• Machinery and Equipment Manufacturing: Ensuring correct wiring in industrial machinery, control panels, and automation systems.

• New Energy Industries: Testing wire harnesses for electric vehicles, solar panels, and renewable energy systems.

• General Wire Harness Manufacturing: Providing a versatile solution for any manufacturer producing double-row or complex wire harnesses.

Conclusion:

Elevate your wire harness production with the Double Row Housing Wires Sequence Test Machine. Experience unmatched versatility, intelligence, and accuracy in your testing processes. Ensure the highest quality and reliability for your products, reduce errors, and streamline your production line. Contact us today to discover how this advanced system can optimize your quality control and ensure the highest standards for your wire harness manufacturing.