Fully Auto Wire Cut & Strip (One End Crimp, Other End Strip) Machine

Full Automatic Wire Processing Machine: Cut, Strip, One End Crimp, Other End Strip & Tin (Model 501S)

The 501S Full Automatic Wire Processing Machine is a highly efficient and versatile solution designed for comprehensive wire termination. This machine automates the entire process of cutting the wire, stripping both ends, crimping a terminal on one end, and stripping and tinning the other end in a single, continuous operation.

This advanced machine boasts a wide production line range from AWG18 to AWG32, making it suitable for a variety of applications. It also features a built-in twisting function for enhanced wire preparation. The 501S is particularly adept at handling ultra-short lines, capable of processing wires with a middle glue length as short as 18mm.

The machine ensures high-quality tinning with a tin angle close to 90 degrees, resulting in an evenly distributed wire diameter. It also utilizes dispersion control to precisely adjust the depth of tinning spots, leading to more accurate and reliable connections. Furthermore, the 501S is compatible with both horizontal and straight OTP (Open Top Piece) molds, offering flexibility for different terminal types.

Key Features and Advantages:

• Full Automation: Automatically performs wire cutting, stripping (both ends), crimping (one end), and stripping & tinning (other end).
• Wide Wire Range: Processes wires from AWG18 to AWG32, offering broad application versatility.
• Integrated Twisting Function: Enhances wire preparation for optimal termination.
• Ultra-Short Line Capability: Processes wires with a middle glue length as short as 18mm.
• Precise 90-Degree Tin Angle: Ensures even distribution of tin and a consistent wire diameter.
• Accurate Spot Depth Control: Utilizes dispersion control for precise tinning depth adjustment.
• OTP Mold Compatibility: Suitable for both horizontal and straight OTP molds.
• High Efficiency: Streamlines the wire processing workflow, increasing productivity.
• Consistent Quality: Ensures reliable and uniform results for every processed wire.
• User-Friendly Operation: Designed for easy setup and operation.

Detailed Functionality:

The 501S Full Automatic Wire Processing Machine begins by cutting the wire to the desired length. Both ends of the wire are then automatically stripped to the specified length. On one end, the machine precisely crimps a terminal using a compatible OTP mold (horizontal or straight). Simultaneously, or in sequence, the other end of the wire is stripped and then tinned with a near 90-degree tin angle, ensuring even distribution. The integrated twisting function prepares the wire strands for optimal tinning and crimping. The machine's advanced control system allows for precise adjustment of various parameters, including cutting length, stripping length, tinning depth (via dispersion control), and crimping parameters.

Applications:

This versatile wire processing machine is ideal for a wide range of applications where one end of the wire needs to be crimped with a terminal and the other end needs to be stripped and tinned, including:

• Manufacturing wire harnesses for electronics and appliances.
• Automotive cable assembly.
• Production of connection cables for various devices.
• Assembly of LED lighting components.
• And any other application requiring automated wire processing with specific end termination requirements.

Why Choose the 501S Full Automatic Wire Processing Machine?

The 501S offers a complete and highly efficient solution for complex wire processing needs. Its full automation, wide wire range, ultra-short line capability, precise tinning process, and compatibility with OTP molds make it an invaluable asset for manufacturers looking to increase productivity, improve quality, and reduce labor costs.

Technical Specifications (General):

• Model: 501S
• Operation: Full Automatic
• Functions: Wire Cutting, Stripping (Both Ends), Crimping (One End), Stripping & Tinning (Other End), Twisting
• Wire Range: AWG18-AWG32
• Minimum Middle Glue Length: 18mm
• Tin Angle: Approximately 90 degrees
• Tinning Depth Control: Dispersion Control
• Compatible Molds: Horizontal OTP Mold, Straight OTP Mold
• Power Supply: (Specify if known)
• Air Pressure: (Specify if known)
• Production Capacity: (Specify if known)
• Dimensions: (Specify if known)
• Weight: (Specify if known)

Contact Us Today for a Quote!

Optimize your wire processing workflow with the high-performance 501S Full Automatic Wire Processing Machine. Contact us today to learn more and request a personalized quote.

Keywords: Automatic Wire Processing Machine, Wire Cutting Stripping Crimping Tinning Machine, One End Crimp Other End Tin, Short Wire Processing Machine, OTP Mold Crimping Machine, Full Automatic Wire Termination, AWG18-AWG32 Wire Machine, 90 Degree Tin Angle, Wire Twisting Machine.