Fully Automatic Wire Processing Machine: Both Sides Crimping & Heat Shrink Tube Insertion/Heating
This Automatic Cable on Both Sides Crimping and Heating Shrink Tube Insertion Machine is a highly efficient and fully automated solution for advanced wire harness processing. This machine streamlines the entire process of wire cutting, stripping, and crimping terminals on both ends, followed by automatic shrink tube cutting, inserting, pulling to the correct position, and heating, significantly enhancing the production capacity for wire harness manufacturing.
With a wide processing wire range from AWG24# to AWG12#, this machine offers versatility for various applications. All setting and adjustment procedures are conveniently controlled via the LCD touch screen.
The LCD controlled by a high-precision motor ensures exceptional accuracy in wire cutting, stripping, crimping, and shrink tube insertion. An integrated detector system guarantees excellent operation by automatically detecting the presence of wire and terminals, monitoring air pressure, identifying bad crimps, and verifying tube insertion.
This machine is compatible with OPT side-feed and end-feed crimping dies, as well as Korean and European crimping dies, providing broad compatibility with industry standards. For enhanced quality control, it can also be equipped with a CFM (crimping force monitor) to precisely control the crimping force during processing, ensuring consistently high-quality finished products.
Key Features and Advantages:
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Fully Automatic Operation: Automates wire cutting, stripping, both sides crimping, and heat shrink tube processing.
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Processes Both Ends of the Wire: Crimps terminals on both ends in a single operation.
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Integrated Heat Shrink Tube Processing: Automates cutting, inserting, positioning, and heating of shrink tubes.
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Wide Wire Processing Range: Handles wires from AWG24# to AWG12#.
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LCD Touch Screen Control: Provides easy and intuitive control over all settings and adjustments.
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High-Precision Motor Control: Ensures accuracy in all processing stages.
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Integrated Detector System: Monitors wire presence, terminal presence, air pressure, crimping quality, and tube insertion.
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Versatile Crimping Die Compatibility: Supports OPT side-feed/end-feed, Korean, and European crimping dies.
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Optional Crimping Force Monitor (CFM): Provides enhanced quality control over crimping force.
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High Production Capacity: Achieves a production rate of 1800-2200 pieces per hour.
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Customizable Cutting Length: Offers flexibility to process various wire lengths.
Detailed Functionality:
This fully automatic machine begins by cutting the wire to the specified length and stripping the insulation from both ends. Terminals are then automatically crimped onto both ends of the wire using the appropriate crimping dies. Following the crimping process, a heat shrink tube is automatically cut to the required length, inserted onto the wire, pulled to the desired position covering the crimped terminal, and then heated to shrink it securely in place, providing insulation and protection. All these steps are seamlessly integrated and controlled through the user-friendly LCD touchscreen interface, allowing for precise adjustments and efficient operation. The integrated detector system continuously monitors each stage of the process, ensuring high-quality output and alerting operators to any potential issues.
Applications:
This fully automatic wire processing machine is ideal for high-volume production in various industries requiring wires with terminals on both ends and heat shrink tubing, including:
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Automotive wiring harness manufacturing
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Aerospace cable assemblies
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Consumer electronics production
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Appliance manufacturing
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Industrial control systems
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And any other application requiring automated wire processing with dual-end crimping and heat shrink tube application.
Why Choose This Fully Automatic Wire Processing Machine?
This machine offers a comprehensive and highly efficient solution for complex wire processing tasks involving crimping on both ends and heat shrink tube application. Its full automation, wide wire range, precise motor control, integrated quality control, and versatility in handling different crimping dies make it an invaluable asset for manufacturers looking to increase productivity, improve quality, and reduce labor costs. The optional CFM provides an additional layer of quality assurance for critical applications.
Technical Specifications:
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Power: AC220V/50/60Hz
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Capacity: 1800pcs-2200pcs/H
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Function: Wire cutting and stripping, both sides crimping, and inserting heating shrink tube.
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Wire Range: AWG24#-AWG12#
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Cutting Length: 75-9999mm (can be customized)
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Cutting Accuracy: ±0.5mm + cutting length x 0.2%
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Stripping Length: 0-8mm
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Crimping Force: 2.0T
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Suitable Applicator: OPT side-feed/end-feed crimping die and Korean crimping die or European crimping die
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Air Pressure: 5-6kgf
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Size: 18008001860MM
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Weight: about 600kg
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Optional: CFM (crimping force monitor)
Contact Us Today for a Quote!
Streamline your wire harness production with this advanced and fully automatic machine. Contact us today to learn more and request a personalized quote. Discuss your specific wire processing requirements for tailored solutions.
Keywords: Automatic Wire Crimping Machine, Both Sides Crimping Machine, Heat Shrink Tube Insertion Machine, Automatic Wire Processing, Dual-End Crimping Machine, Wire Cutting Stripping Machine, AWG24-AWG12 Wire Machine, LCD Touch Screen Wire Machine, OPT Applicator, Korean Applicator, European Applicator, CFM.
