This Fully Automatic Multi-Position Inserting Machine is a highly advanced and efficient solution for processing multiple wires and automatically inserting them into plastic plugs or shells. This versatile machine integrates wire cutting, stripping, distributing, splitting, automatic end-making, dipping, tinning, twisting, terminal crimping (penetrating), and plastic plug insertion into a single, seamless operation.
It is specifically applicable to processing up to 12 colors of single electronic wires with single-end tinning and shelling. A significant advantage of this machine is that no vibration plate change is needed for the same type of rubber shell ranging from 2P to 12P, streamlining the production process and reducing setup time.
Operation is made simple and convenient through a microcomputer touch screen interface, allowing for easy debugging and adjustments. The machine utilizes a high-precision wire feeding device, ensuring smooth wire transmission without knots. The discharge of processed wires is neat and orderly, preventing material jams and saving labor.
Built with a high-precision ball screw, the machine achieves an impressive tangent accuracy of up to 0.01mm. The electrical box wiring is meticulously organized and clean, providing clear visibility for maintenance. Finished products are delivered via a convenient and orderly conveyor belt system.
Key Features and Advantages:
Fully Automatic Multi-Position Processing: Integrates multiple wire processing functions into one machine.
Processes Multiple Wires: Capable of handling up to 12 colors of single electronic wires.
Single-End Tinning & Shelling: Specifically designed for single-end processing.
Versatile Vibration Plate: No need to change the vibration plate for the same type of rubber shell (2P-12P).
User-Friendly Touch Screen: Microcomputer touch screen operation for simplicity and easy debugging.
High-Precision Wire Feeding: Ensures smooth wire transmission without knots or jams.
Neat and Orderly Discharge: Conveyor belt system for organized output.
High Tangent Accuracy: Achieves precision up to 0.01mm with a high-precision ball screw.
Clean Electrical Box Wiring: Organized and easily accessible for maintenance.
Labor-Saving Automation: Reduces the need for manual wire processing and insertion.
Increased Efficiency: Automates the entire process for faster throughput.
Consistent Quality: Ensures uniform and accurate wire processing and plug insertion.
Detailed Functionality:
This fully automatic machine takes multiple wires (up to 12 different colors) and performs a sequence of operations. It starts by cutting the wires to the desired length and stripping the insulation at the designated positions. The wires are then distributed and potentially split as needed. The machine automatically prepares the wire ends, which may include dipping in flux and tinning. If required, the wires are twisted for better connection. Terminals are then crimped onto the wire ends before the machine precisely inserts these terminated ends into the corresponding positions within the plastic plug or shell. The microcomputer touch screen allows operators to easily set and adjust all processing parameters. The high-precision wire feeding system and ball screw mechanism ensure accuracy throughout the process. Finally, the processed and assembled wire harnesses are neatly discharged onto the conveyor belt.
Applications:
This automatic multi-wire plastic plug insertion machine is ideal for high-volume production in various industries, including:
Manufacturing wire harnesses for household appliances.
Automotive electronics assembly.
Production of multi-pin connectors and cables.
Assembly of electronic components requiring multiple wire connections to plastic housings.
Industrial control systems wiring.
And any other application requiring automated processing and insertion of multiple wires into plastic plugs or shells.
Why Choose This Automatic Multi-Wire Plastic Plug Insertion Machine?
This machine offers a comprehensive and highly efficient solution for assembling multi-wire connections with plastic plugs. Its full automation, ability to handle multiple wires, user-friendly interface, high precision, and the convenience of not needing to change the vibration plate for similar shell types make it an invaluable asset for manufacturers looking to increase productivity, improve quality, and reduce labor costs.
Technical Specifications (General):
Operation: Fully Automatic, Multi-Position
Applicable Wires: Up to 12 colors of single electronic wire
Applicable Rubber Shells: Same type, 2P-12P (no vibration plate change needed)
Control System: Microcomputer Touch Screen
Wire Feeding: High-Precision Device
Tangent Accuracy: Up to 0.01mm (High Precision Ball Screw)
Output: Conveyor Belt System
Power Supply: (Specify if known)
Air Pressure: (Specify if known)
Wire Gauge Range: (Specify if known)
Plastic Plug Size Range: (Specify if known)
Production Capacity: (Specify if known)
Dimensions: (Specify if known)
Weight: (Specify if known)
Contact Us Today for a Quote!
Streamline your multi-wire connection assembly with this advanced and fully automatic machine. Contact us today to learn more and request a personalized quote. Please provide details about your specific wire and plastic plug requirements for optimal machine configuration.
