Detailed description

Fully Automatic US/EU Power Cord Making Machine - High-Speed Cable Cutting, Stripping & Crimping Solution

Revolutionize Your Power Cord Production with Our High-Efficiency, Fully Automated Manufacturing System

Our Full Automatic Power Cord Making Machine is a cutting-edge solution designed to dramatically enhance the efficiency and precision of your power cord manufacturing process. Capable of producing both US plug power cords and EU plug power cords, along with other international standards, this comprehensive machine automatically handles every stage of production, from wire feeding to final crimping and defect detection. This integrated Power Cable Cutting Stripping Crimping Machine significantly reduces labor costs, improves production speed, and ensures consistent, high-quality power cord output.

Experience Unmatched Automation in Power Cord Manufacturing:

This fully automatic power cord crimping machine seamlessly integrates the following processes:

Automatic Wire Feeding: Ensures a continuous and uninterrupted supply of wire for production.
Automatic Wire Cutting: Precisely cuts the wire to the programmed length.
Automatic Wire Stripping: Accurately strips the insulation from both ends of the wire.
Automatic Polarity Recognition: Intelligently identifies the polarity of the wires, ensuring correct connections.
Automatic Terminal Crimping: Securely crimps terminals onto the stripped wire ends.
Automatic Defect Detection: Identifies and flags any defective power cords, ensuring quality control.

Product Details:

Applicable Plug Inserts: Compatible with EU, UK, US, French, Indian plugs, and more. Customization options are available to meet specific requirements.
Efficiency: Achieves a high production rate of 900-1500 pieces per hour (pcs/H), significantly boosting your output.
Power: Requires 6.5KW power for operation.
Voltage: Operates on AC220V.
Air Pressure: Requires an air pressure of 0.5-0.7Mpa.
Machine Size: Approximately 2 meters (length) * 0.9 meters (width) * 1.8 meters (height).
Included Components: Comes complete with a Cable feeder, plug terminal feeder, and the main machine unit.
Stripping Length:
- Head: Adjustable from 20-50mm.
- Tail: Adjustable from 30-400mm.
Standard Cutting Length: 600-1500mm. Custom cutting lengths are also available upon request.

Key Features for Superior Performance:

High Efficiency: This automated system can replace the work of 4-6 manual laborers, leading to substantial cost savings and a significant improvement in overall production efficiency.
Accuracy: The machine utilizes a sophisticated servo system to precisely control the processes of outer skin stripping, core wire stripping, polarity identification, and drag chain drive, ensuring exceptionally high accuracy in every step.
Simple Operation and Maintenance: Designed for fully automated production with fast processing speeds. The operation is simple and user-friendly, and the machine is engineered for convenient maintenance.
Intelligent Security Protection: Equipped with intelligent safety features to protect operators and the machine during operation.

Detailed Process Flow:

Automatic Wire Feeding: The machine automatically feeds the wire from the cable feeder into the processing unit.
End Stripping: The insulation is precisely stripped from the ends of the wire.
Front Outer Skin-Stripping: The outer jacket of the power cord is accurately removed.
Brush Powder: (Likely refers to a process for cleaning or preparing the wire ends for further processing).
Separate Wires: The individual wires within the power cord are separated.
Shaping: The wire ends are shaped as needed for proper terminal crimping.
Stripping Inner Wires: The insulation is stripped from the inner conductors.
Crimping Terminal: Terminals are automatically crimped onto the prepared wire ends using the plug terminal feeder.
Taking Out the Product: The finished power cord is automatically ejected from the machine.

Our Comprehensive Range of Crimping Machines:

In addition to this fully automatic power cord making machine, we also offer a variety of other crimping solutions to meet your specific needs:

(1) Semi-auto super mute crimping machine: Available in various tonnages: 1.5T, 2T, 3T, 4T, 6T, 8T.
(2) Servo motor drive crimping machine: Suitable for splicing enameled wires.
(3) Servo motor drive hexagon terminal crimping machine: 15T capacity.
(4) Hydraulic hexagon/B-shape/point press terminal crimping machine: 20T capacity.
(5) Auto-feeding loose terminal crimping machine: Equipped with a vibrator for efficient terminal feeding.
(6) Full auto single/double end wire cutting stripping crimping machine: For versatile wire processing.
(7) Full auto one-side crimping, one-side twisting tinning machine: For specialized wire termination.
(8) Full auto-cutting stripping crimping housing insertion machine: For complete wire harness assembly.

(9) For further information on any of our crimping machines, please do not hesitate to contact us.

Why Choose Our Full Automatic Power Cord Making Machine?

Our fully automatic power cord making machine offers a comprehensive and highly efficient solution for manufacturing high-quality US and EU power cords, among other standards. Its ability to automate every stage of the process, coupled with its high accuracy, speed, and user-friendly operation, makes it an invaluable investment for power cord manufacturers looking to reduce costs, increase production, and ensure consistent quality.

Contact us today for more information or to request a quote on our Full Automatic Power Cord Making Machine! Let us help you optimize your power cord production and achieve new levels of efficiency.

Full Automatic Us Power Cord Making Machine, Eu Plug Power Cord Cable Making Machine, Power Cable Cutting Stripping