Detailed description

High-Efficiency Automatic Screw Locking Machine with Rotary Table for Streamlined Assembly

Maximize Your Production Output with Our Intelligent and Labor-Saving Screw Fastening Robot

Our Automatic Screw Locking Machine, also known as a Screw Locking Assembly Machine, is a cutting-edge solution designed to significantly enhance the efficiency and accuracy of your assembly processes. Featuring an innovative rotary table design, this machine allows for simultaneous feeding, testing, and locking of screws, drastically reducing cycle times and saving valuable labor. Easy to operate and equipped with intelligent PLC control, this automatic screw driving machine is the ideal choice for manufacturers looking to optimize their production lines and achieve consistent, high-quality results.

Key Features and Benefits for Enhanced Assembly Efficiency:

Saves Labor and Maximizes Efficiency with Rotary Table Design: This machine utilizes a highly efficient rotary table with multiple working stations. This allows for the concurrent execution of different tasks – such as product loading, screw feeding, quality testing (optional integration), and screw locking – significantly increasing throughput and reducing the need for manual intervention.
Simple Operation for Easy Integration: Operating this automatic screw locking machine is remarkably straightforward. Workers simply need to place products onto the designated working stations on the rotary table, and the machine handles the rest of the screw locking process automatically.
Intelligent Control System for Clear Production Management: Equipped with a sophisticated PLC (Programmable Logic Controller) intelligent circuit control system accessible via a user-friendly touch screen (LCD Display), this machine provides clear and comprehensive production data, allowing for easy monitoring and analysis of your output.
High Standards and Consistent Quality Through Programmed Locking: The entire screw locking process is meticulously controlled by the equipment program, ensuring high standards of accuracy and consistency in every fastening operation. This eliminates the variability associated with manual screw locking and guarantees reliable product quality.
Versatile with Customizable Product Size: The machine is designed to accommodate a wide range of product sizes. The available size can be customized to perfectly suit your specific manufacturing needs.
Precise Adjustments for Accurate Locking: Offers a horizontal adjustment range of ±30mm and a vertical adjustment range of ±15mm, allowing for fine-tuning and precise positioning of the screw locking points to ensure accurate and reliable fastening.
Suitable for Various Screw Lengths: Capable of handling screws with a maximum locking length of 30mm, providing flexibility for different product designs and assembly requirements.
Increased Throughput with Multi-Station Rotary Table: Featuring a 4-station rotary table, this machine allows for continuous operation and maximizes production capacity by enabling simultaneous processing of multiple products.

Detailed Explanation of Key Features:

The rotary table design is at the heart of this machine's efficiency. By dividing the assembly process into distinct stations arranged around the rotating table, the machine can perform multiple operations concurrently. For instance, while one station is undergoing screw locking, another can be used for loading a new product, and yet another for unloading a completed assembly. This parallel processing significantly reduces the overall cycle time for each product.

The intelligent PLC control system provides a user-friendly interface for setting parameters, monitoring production data, and troubleshooting. The touch screen display offers a clear overview of the machine's operation, allowing for easy adjustments and ensuring optimal performance.

The programmed locking process guarantees consistent torque and depth for every screw, leading to improved product reliability and reduced defects. This automated precision is a significant advantage over manual screw locking, where variations in operator skill and fatigue can impact the quality of the fastening.

Typical Applications:

This automatic screw locking machine with a rotary table is ideal for a wide range of industries, including:

Electronics Manufacturing: Assembly of circuit boards, consumer electronics, and other electronic devices.
Automotive Component Assembly: Fastening screws in various automotive parts.
Toy Manufacturing: High-speed assembly of toys with multiple screw fasteners.
Appliance Manufacturing: Securing components in household appliances.
Medical Device Assembly: Precise and reliable screw locking for medical equipment.
Any high-volume assembly process requiring efficient and accurate screw fastening.

Technical Specifications:

Weight: 180 kg
Size: 1800mm (Height) * 800mm (Length) * 600mm (Width)
Voltage: AC 220V 50HZ
Program Control: PLC
Display: LCD Touch Screen
Products Available Size: Customizable
Horizontal Adjustment Range: ±30mm
Vertical Adjustment Range: ±15mm
Screw Lock Length: Up to 30mm
Rotary Table: 4 Working Stations

Why Choose Our Automatic Screw Locking Machine with Rotary Table?

Our automatic screw locking machine with its innovative rotary table design offers a powerful combination of labor savings, high efficiency, ease of use, intelligent control, and consistent quality. By automating your screw fastening processes, you can significantly increase your production output, reduce operational costs, and improve the reliability of your products.

Contact us today for more information or to request a quote on our Automatic Screw Locking Machine with Rotary Table! Let us help you revolutionize your assembly line and achieve new levels of productivity and quality.